行業(yè)資訊
濟南壓路機租賃：機器磨合要點與高效使用技巧
來源：http://www.81tyre.com/ 日期：2025-07-08
濟南地區(qū)租賃的壓路機在投入正式作業(yè)前，充分的磨合處理，這是保障設備高效運行、延長使用壽命的關鍵環(huán)節(jié)。磨合過程需遵循科學規(guī)范，避免因操作不當導致部件磨損加劇，影響作業(yè)效果。
Before the roller leased in Jinan area is put into formal operation, it needs to undergo sufficient running in treatment, which is a key link to ensure the efficient operation of the equipment and extend its service life. The running in process should follow scientific standards to avoid exacerbating component wear and affecting operational effectiveness due to improper operation.
啟動階段的磨合需循序漸進。首次啟動壓路機后，應先怠速運轉 3-5 分鐘，讓發(fā)動機、液壓系統(tǒng)等關鍵部件逐步達到工作溫度，減少冷啟動時的機械磨損。待怠速穩(wěn)定后，緩慢操作操縱桿，使壓路機在空載狀態(tài)下進行前后行駛、轉向等基礎動作，每個動作保持 5-10 秒，重復 3-5 次，讓傳動系統(tǒng)、制動系統(tǒng)初步適應運行節(jié)奏。此時需注意觀察設備有無異常聲響或漏油現(xiàn)象，若發(fā)現(xiàn)問題應立即停機檢查，排除故障后再繼續(xù)磨合。
The running in during the start-up phase needs to be gradual. After starting the roller for the first time, it should idle for 3-5 minutes to gradually reach the working temperature of key components such as the engine and hydraulic system, reducing mechanical wear during cold start. After the idle speed stabilizes, slowly operate the control lever to make the roller perform basic actions such as forward and backward driving, steering, etc. in an unloaded state. Each action should be maintained for 5-10 seconds and repeated 3-5 times to allow the transmission system and braking system to initially adapt to the operating rhythm. At this time, it is necessary to observe whether there are any abnormal sounds or oil leaks in the equipment. If any problems are found, the machine should be stopped immediately for inspection, and the fault should be eliminated before continuing to run in.
負載磨合需控制作業(yè)強度。經(jīng)過空載磨合后，可進行低負載作業(yè)，濟南地區(qū)常見的初始負載建議控制在額定負載的 50%-60%。在壓實路面時，先選擇平整度較高的場地，以低速行駛（通常不超過 3 公里 / 小時）進行碾壓，單次碾壓距離不宜過長，保持在 50-100 米范圍內(nèi)，往返作業(yè) 3-5 次后停機冷卻，讓齒輪箱、軸承等部件散熱。磨合期間避免急加速、急剎車，轉向時需提前減速，減少機械沖擊對傳動系統(tǒng)的損傷。
Load running in requires controlling the intensity of the operation. After no-load running in, low load operation can be carried out. It is recommended to control the initial load in Jinan area to 50% -60% of the rated load. When compacting the road surface, first choose a site with high flatness and drive at low speed (usually not exceeding 3 kilometers per hour) for rolling. The single rolling distance should not be too long and should be kept within the range of 50-100 meters. After 3-5 round trips, stop the machine to cool down and allow the gearbox, bearings, and other components to dissipate heat. During the running in period, avoid sudden acceleration and braking, and slow down in advance when turning to reduce mechanical impact damage to the transmission system.
液壓系統(tǒng)的磨合要注重壓力穩(wěn)定。壓路機的液壓系統(tǒng)對磨合質(zhì)量尤為敏感，操作時需保持液壓油壓力在正常范圍，避免頻繁切換高壓狀態(tài)。在升降碾壓輪、調(diào)整振幅等操作時，動作要平穩(wěn)緩慢，讓液壓泵、油缸等部件在溫和工況下逐漸形成配合默契。每天作業(yè)結束后，需檢查液壓油液位和清潔度，若發(fā)現(xiàn)油液中有雜質(zhì)或乳化現(xiàn)象，應及時更換，防止污染系統(tǒng)內(nèi)部元件。
The running in of hydraulic systems should pay attention to pressure stability. The hydraulic system of a road roller is particularly sensitive to the quality of running in, and it is necessary to maintain the hydraulic oil pressure within the normal range during operation to avoid frequent switching of high-pressure states. When operating the lifting and rolling wheels, adjusting the amplitude, etc., the movements should be smooth and slow, allowing the hydraulic pump, oil cylinder and other components to gradually form a coordinated understanding under mild working conditions. After completing daily homework, it is necessary to check the hydraulic oil level and cleanliness. If impurities or emulsification are found in the oil, it should be replaced in a timely manner to prevent contamination of internal components of the system.
磨合期間的保養(yǎng)不可忽視。作業(yè)結束后，需對壓路機進行全面檢查：清理碾壓輪上的泥土、碎石等雜物，避免殘留硬物在下次作業(yè)時劃傷部件；檢查輪胎（或鋼輪）的胎壓和磨損情況，確保受力均勻；對各潤滑點加注潤滑油，重點關注傳動軸、軸承等易磨損部位。濟南地區(qū)多沙塵天氣，磨合期間還需加強空氣濾清器的清潔，防止灰塵進入發(fā)動機導致缸體磨損。
Maintenance during the break in period cannot be ignored. After the homework is completed, a comprehensive inspection of the roller should be carried out: clean the soil, gravel and other debris on the rolling wheel to avoid leaving hard objects that may scratch the components during the next operation; Check the tire pressure and wear of the tires (or steel wheels) to ensure even force distribution; Add lubricating oil to each lubrication point, with a focus on wear prone parts such as transmission shafts and bearings. In the dusty weather of Jinan area, it is necessary to strengthen the cleaning of the air filter during the running in period to prevent dust from entering the engine and causing cylinder wear.
磨合后的性能測試是高效使用的前提。經(jīng)過 30-50 小時的磨合后，需對壓路機的作業(yè)性能進行測試：在標準壓實場地內(nèi)，以不同速度和振幅進行碾壓試驗，觀察壓實效果是否均勻；檢查制動系統(tǒng)的響應速度和制動距離，確保符合安全標準；測試液壓系統(tǒng)在滿負載狀態(tài)下的穩(wěn)定性，無滲漏、卡頓等現(xiàn)象方可投入正式作業(yè)。
Performance testing after running in is a prerequisite for efficient use. After 30-50 hours of running in, the operational performance of the roller needs to be tested: in a standard compaction site, rolling tests are conducted at different speeds and amplitudes to observe whether the compaction effect is uniform; Check the response speed and braking distance of the braking system to ensure compliance with safety standards; Test the stability of the hydraulic system under full load, and only when there is no leakage, jamming, or other phenomena can it be put into formal operation.
濟南壓路機租賃后的磨合過程，核心在于通過低負荷、平穩(wěn)操作讓各部件形成良好配合，減少早期磨損。嚴格遵循磨合規(guī)范，結合日常細致保養(yǎng)，能使壓路機在后續(xù)作業(yè)中保持高效性能，適應道路修建、場地平整等多種工程需求。
The core of the running in process of Jinan roller after leasing is to form a good fit between various components through low load and smooth operation, reducing early wear and tear. Strictly following the running in specifications, combined with daily meticulous maintenance, can enable the roller to maintain efficient performance in subsequent operations, adapt to various engineering needs such as road construction and site leveling.
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公司地址：濟南市商河縣賈莊鎮(zhèn)民營經(jīng)濟創(chuàng)業(yè)園
公司名稱:永誠廣建公路材料（山東）有限公司 
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